
Stock Valves
There has been a lot of activity getting the bike race lately please accept my apologies for not getting a blog out last week. After speaking to Brian at length about how to get the bike dialed in to fit me and to give me the confidence I needed to fully trust my bike, he encouraged me to change the stock valves in my forks to ensure optimum performance of my bike on the track. The following is an explanation from Brian (FS2) of why we revalved the R6, I hope you find it interesting and informative:

Race Tech Valves
“Stock valving has a lot of limitations, especially when the bike is used for racing or race track applications. For everyday riding stock valving may be fine as you won’t be pushing the limits of your bike, but for racing and track you put much more stress on your suspension and revalving ensures your bike will give you the desired effect needed on the track. First, let’s discuss what a valve is in terms of suspension. A valve is a piece of metal that has been machined to precision (usually on a c&c machine) that will direct oil through orifices drilled into the valve. On each side of the valve are very thin round pieces of spring steel called shims and as the valve moves through the oil the orifices in the valve direct the oil to the shims clamped onto the valve and these shims bend out of the way to allow the oil to pass through. This is what gives the “damping” effect. The stiffer the shims or the more shims that are in place the more force is required to move the valve through the oil.
So here is the problem with stock valves, they have very small orifices. This is fine for slow speed applications (sorta) but as the valve has to move faster through the oil (such as a race track) those small holes simply cannot allow enough oil to pass through with the velocity needed to allow the suspension to compress fast enough to let the wheel absorb road imperfections. This can get dangerous on a racetrack where the speeds require very fast wheel movement through the stroke of the forks or shock. If the wheel can’t get out of the way of the road imperfection fast enough because of the poor valve engineering, traction is the first thing to suffer.
The aftermarket valves we installed into Carol’s bike have MUCH larger orifices in the valves allowing the valve to move very quickly through the same oil. So to control how fast or slow the valve moves through the oil we use the shims. We can make an infinite number of combinations of “shim stacks” to accommodate changes in riding speed, race track conditions, etc. Aftermarket valves are much more responsive and supple, gives us the ability to customize the flow and perfect what we are trying to accomplish for the rider or even as specific as the track (road conditions).
With stock valves there is really only so much you can do, those small holes limit so much. For example, imagine you are trying to squeeze toothpaste from a toothpaste tube, at some point no matter how hard you squeeze the toothpaste will only come out of the hole so fast. It will not come out any faster even if you dropped a Mack truck on it!! That’s stock valving and that Mack truck is like the force you put in your bike in the track. Now take that same tube and make a giant hole three times the size of the original hole and drop the same truck on it. The toothpaste comes out WAY faster. This is like the aftermarket valves. Now all we do to control the flow of toothpaste is we use a set of shims, just like in the valves. But we want the flow to be high through the valve itself, not restricted through small holes. That’s what aftermarket valves do.”


